Biocongruent Chemistry

Where biocongruent chemistry has been demonstrated.

Rigid insulation foam, viscoelastic foam, non-cellular elastomers and silicone composites — four systems where the additives were run against conventional controls.

A. Rigid PIR insulation foam

Soy and lignin additives matched the physical and mechanical properties of the conventional polyol while increasing mass loss under soil burial. The phosphorylated soy-additive additionally delivered flame-retardant performance comparable to — and on the reported measures better than — a conventional halogenated additive, which makes it directly relevant to TCPP replacement programmes.

B. Viscoelastic PUR foam

Soy-additive at 30% and 50% raised soil-burial mass loss steadily above the control across a 49-day exposure, with the higher loading tracking consistently ahead.

C. Non-cellular PUR elastomers and carpet backing

A soy-additive plus phosphate flame retardant blend replacing 20 parts of polyol and filler matched a Class I flame rating. Under 112 days of wastewater and landfill-condition exposure the material showed measurable degradation onset with mechanical properties substantially retained.

D. Silicone composites — heater hose

An ISO 14040/14044 LCA against EPDM showed a comparable per-unit carbon footprint and roughly a three-fold advantage once normalised to service life, with a hydrolysis breakdown pathway available to silicone that EPDM does not have. Silicon is the second most abundant element on the planet, and this route shows no trade-off between circularity and service life.

Related MCPU chemistry

The soy platform behind these results is the same reactive modifier family described on the products pages, and the flame-retardant work connects directly to the TCPP replacement problem page.

Bring us your toughest PU challenge

Start with a non-confidential summary. We'll take it from there.

Tell us the performance target in non-confidential terms. If it is a fit we put an NDA in place, review your existing formulation and specification, then move to bench development, testing, customer trial and scale-up.